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CORE

YOUNG TECHNICIAN / ASSOCIATES MODULES

HEALTH, SAFETY & ENVIRONMENTAL (HSE)

General Safety

 (Accident & Incident)

Personal Protective Equipment

Hazard Identification 

Fire Fighting Equipment 

Safety Permit 

Hand Fire Extinguisher 

Chemistry of Fire

Breathing Apparatus

Fire Detector & Alarm System 

Fire Fighting Technic 

Emergency Practice

BEARING, LUBRICANT & LUBRICATION SYSTEM

PRIME MOVER

PUMP AND COMPRESSOR 

Introduction to Fluid Mechanics

Components of Pump and Compressor

Basic Theory & Installation of 

Pump and Compressor

Operation of Pump and Compressor

Installation of Equipments of Pump and Compressor

Critical Issues that Affect Operation of Pump and Compressor

Maintenance of Pump and Compressor

Maintenance Gas and Steam Turbine, Thermis Engine

Support System Gas and Steam Turbine, Thermis Engine

Major Component Gas and Steam Turbine, Thermis Engine

Design Construction Gas and Steam Turbine, Thermis Engine

Operation and Function Gas and Steam Turbine, Thermis Engine

Cycle of Gas and Steam Turbine, Thermis Engine

Basic Theory of Bearing, Gaset and Mechanical Seal

Classification of Different Types of Bearing

Standarization of Bearing, Gasket and Mechanical Seal

Bearing Removal, Installation and Maintenance

Mechanical Seal Types, Operation Theory

Mechanical Seal Installation and Maintenance

Lubrication Theory

Application of Lubricant :

Schedule and System Selection

Lubrication Analysis

MAINTENANCE & VIBRATION MONITORING

INSPECTION, WELDING & PIPE LINE TECHNOLOGY

Basic Maintenance Philosophy 

Computerized Maintenance Management System (CMMS)

Basic Inspection

Standard Inspection

Material Selection and Test

Corrosion and Protection

Functional Test (Performance Test)

Standard Maintenance Procedure (SMP)

Non Destructive Test

Destructive Test

Welding Technology

HYDRAULIC SYSTEM & LIFTING EQUIPMENT

Introducing To Fluid Power

The Dsitribution System

Power Transmitting Fluid

Control Components and Simple Circuit

Fundamentals of Vibration, Alignment and Balancing

Mechanical / Analysis of Strength of Materials and Welding Joint

Free Vibration Single Degree of Freedom

Symbol of Piping and Piping Connection Method

Forced Vibration Single Degree of Freedom

Valve Types and Symbols

Double Degree of Vibration Freedom

Dimensions of Pipe, Flanges, Valves, Fittings and Otlet

Predictive Maintenance Based Vibration Monitoring

Orthogonal Drawing, Isometric and Piping Spool Drawing

Vibration Signal Analysis Method

Writing Data on Pipelines, Pipe Length Calculation

Vibration Characteristics of Damage Engine

Buffer Piping Static / Dynamic and Completion Buffer

Alignment and Balancing Method

Gauges on Piping Installation and Tracing System

Planning, Schedule

Material Planning

Continuous System

Vibration Analysis

Hydraulic Circuit

Electrical Controls for Fluid Power Circuit

Fluid Power Maintenance and Safety

Basic Theory of Lifting Equipment

Type, Procedure and Application

Hand Signals, Rigging Techniques, Load Rating and Calculation

Basic Fluid Power System

Lifting and Rigging Devices Inspection

BASIC ELECTRIC AND INSTRUMENTATION

Panel Control

Motor Control Center &

Electric Motor

Wiring Diagram

Electrical Theory 

Generator Set

Electrical Safety (ESWP)

Calibration 

Measurement System

Control System

Pneumatic System

PLC

DCS

TOOLS

FIELD STUDY AND EVALUATION TEST

Hand Tools

Practices Test

Power Tools (Electric, Pneumatic, Hydraulic)

Field Study

Measuring Tools

Comprehensive Test

Yudicium

Safety Device and Shutdown System

CORE

HEAD / CHIEF TECHNICIAN MODULES

PUMP AND COMPRESSOR

PRIME MOVER

BEARING, LUBRICANT & LUBRICATION SYSTEM

Introductions to Fluid Mechanics

Basic Theory & Installation of Pump and Compressor

Operation of Pump and Compressor

Critical Issues that Affect Operation

of Pump and Compressor

Components and Construction of Pump and Compressor 

Equipment Installation of Pump and Compressor

Maintenance of Pump and Compressor

Troubleshooting

Study Case

Cycle of Gas and Steam Turbine, Thermis Engine

Operation and Function Gas and Steam Turbine, Thermis Engine

Design Construction Gas and Steam Turbine, Thermis Engine

Major Component Gas and Steam Turbine, Thermis Engine

Maintenance Gas and Steam Turbine, Thermis Engine

Support System Gas and Steam Turbine, Thermis Engine

Troubleshooting

Study Case

Bearing Removal, Installation and Maintenance

Standarization of Bearing, Gasket and Mechanical Seal

Classification of Different Types of Bearing

Basic Theory of Bearing, Gaset and Mechanical Seal

Mechanical Seal Types, Operation Theory

Mechanical Seal Installation and Maintenance

Lubrication Theory

Application of Lubricant :

Schedule and System Selection

Lubrication Analysis

Troubleshooting

Study Case

MAINTENANCE & VIBRATION MONITORING

INSPECTION, WELDING & PIPE LINE TECHNOLOGY

HYDRAULIC SYSTEM & LIFTING EQUIPMENT

Basic Maintenance Philosophy 

Basic Inspection

Standard Inspection

Introducing To Fluid Power

Computerized Maintenance Management System (CMMS)

Material Selection and Test

Corrosion and Protection

Power Transmitting Fluid

Material Planning

Planning, Schedule

Alignment and Balancing Method

Vibration Characteristics of Damage Engine

Vibration Signal Analysis Method

Predictive Maintenance Based Vibration Monitoring

Double Degree of Vibration Freedom

Forced Vibration Single Degree of Freedom

Free Vibration Single Degree of Freedom

Fundamentals of Vibration, Alignment and Balancing

Functional Test (Performance Test)

Standard Maintenance Procedure (SMP)

Gauges on Piping Installation and Tracing System

Buffer Piping Static / Dynamic and Completion Buffer

Writing Data on Pipelines, Pipe Length Calculation

Orthogonal Drawing, Isometric and Piping Spool Drawing

Dimensions of Pipe, Flanges, Valves, Fittings and Otlet

Valve Types and Symbols

Symbol of Piping and Piping Connection Method

Mechanical / Analysis of Strength of Materials and Welding Joint

Welding Technology

Non Destructive Test

Destructive Test

Study Case

Lifting and Rigging Devices Inspection

Hand Signals, Rigging Techniques, Load Rating and Calculation

Type, Procedure and Application

Basic Theory of Lifting Equipment

Fluid Power Maintenance and Safety

Electrical Controls for Fluid Power Circuit

Hydraulic Circuit

Control Components and Simple Circuit

The Dsitribution System

Basic Fluid Power System

Troubleshooting

Study Case

Continuous System

Vibration Analysis

Shop Facilities

Study Case

BASIC ELECTRIC AND INSTRUMENTATION

Electrical Theory 

Motor Control Center &

Electric Motor

Wiring Diagram

Panel Control

Generator Set

Electrical Safety (ESWP)

Calibration 

Measurement System

Control System

Pneumatic System

PLC

DCS

TOOLS

FIELD STUDY AND EVALUATION TEST

Practices Test

Hand Tools

Field Study

Power Tools (Electric, Pneumatic, Hydraulic)

Comprehensive Test

Measuring Tools

Yudicium

Safety Device and Shutdown System

PLC, DCS & Scada System

No. 52-1-2 & 54-2-2, Jalan Medan Putra 3/62D, Medan Putra Business Centre, 
Off Jalan Damansara, 52200 Kuala Lumpur, MALAYSIA

 

A-7-1, Ativo Plaza, Bandar Sri Damansara, 52200 Kuala Lumpur

 

Tel: +603-62804985                                    Fax : +603-62804960

 

training@thinkplusmanpower.com

 

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